Science

SpaceX's Texas test pad experienced an unexpected explosion, flames, while testing a Starship rocket booster prototype

black starship rocket stacked atop silver super heavy boost on flat texas plain against blue skies
SpaceX's first orbital Starship SN20 is stacked atop its massive Super Heavy Booster 4 at the company's Starbase facility near Boca Chica Village in South Texas on February 10, 2022. Jim Watson/AFP via Getty Images
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A roaring explosion ripped through SpaceX's rocket testing facilities in Boca Chica, Texas, on Monday.

The company was running a test of the Super Heavy booster, which it's designing to someday push its enormous Starship rocket into orbit around Earth. The system is the keystone of CEO and founder Elon Musk's plan to build an independent settlement on Mars.

At about 4:20 p.m. CT, flames burst from the engines and an explosion sounded in the air, shaking cameras that were recording the test from a distance.

NASASpaceflight captured the incident in a livestream of the test. The NASASpaceflight commentators, who meticulously track SpaceX's plans and activities, said that the explosion was unexpected. SpaceX had not sent out the notices that it normally publishes ahead of an engine test-fire.

The booster prototype, called Super Heavy Booster 7, appeared to be in one piece after the incident. For more than an hour following the explosion, however, black smoke spewed from the area of the test pad, visible in the livestream.

It was not immediately clear what caused the explosion or the smoke.

Musk initially gave an ambiguous response to a Twitter user who asked if the incident was planned.

"Yes. Booster engine testing," he said.

However, it was unclear whether Musk was referring to the test in general, or if the size and force of the explosion was expected. Musk later deleted that Tweet.

He then tweeted, "Yeah, actually not good. Team is assessing damage."

SpaceX did not immediately respond to a request for comment. In a statement to Insider, the FAA confirmed that a fire had occurred during testing.

"The FAA is in close contact with SpaceX as the company looks into the fire that occurred as part of its Super Heavy booster rocket development," the agency wrote in an email. "The law limits the FAA's safety oversight to protecting the public during scheduled launch and reentry operations. Yesterday's event does not fall under the agency's jurisdiction."

 

Elon Musk at the 2022 Met Gala.
Elon Musk at the 2022 Met Gala.  Andrew Kelly/Reuters

SpaceX has said that it planned to fly a Starship rocket into orbit aboard a Super Heavy booster as early as July, Insider previously reported. However, the company has not yet completed all the actions mandated by a recent review from the Federal Aviation Administration. 

Monday's test was one of many that the rocket booster must complete successfully in order to fly safely.

This is far from the first fiery explosion at SpaceX's south Texas facilities, which are intended for early rocket prototype testing. The first four Starship prototypes that the company launched from its Texas site exploded after soaring a few miles high. On the fifth attempt, the prototype flew, landed, and cooled down in one piece.

This story has been updated to include the FAA's comment on the incident at SpaceX's facilities. It was originally published on July 11, 2022 and updated on July 12, 2022.

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Morgan McFall-Johnsen was a science reporter at Business Insider. She covered climate change, weather, Earth sciences, and space, as well as health and medicine, environmental issues, and occasionally archaeology.Email her at mmcfalljohnsen@gmail.com and follow her on X @MorganMJohnsen.Expertise
  • Climate change and climate-crisis solutions
  • Extreme weather (heat, drought, floods, fires, hurricanes)
  • NASA and other space agencies
  • Commercial space industry (SpaceX, Blue Origin, satellite constellations)
  • Astronomy and physics (planets, galaxies, the sun, black holes, gravitational waves)
Morgan has interviewed astronauts aboard the International Space Station and published exclusive in-depth accounts of early COVID-19 outbreaks on cruise ships.She has appeared on NBC, Scripps News, Sirius XM, C-SPAN, and NPR to discuss climate change, extreme weather, Mars missions, the space race, and far-right extremism. She’s previously written for Backpacker Magazine, Outside Business Journal (formerly SNEWS), and Popular Science.She holds a Bachelor of Science in Journalism from Northwestern University, where she also studied environmental policy and French. She was a 2022 Logan Science Journalism Fellow at the Marine Biological Laboratory and a 2023 Columbia Energy Journalism Fellow.Popular stories
Lloyd Lee
Lloyd Lee
Lloyd Lee is a reporter at Business Insider covering frontier technologies, with a focus on how they're being deployed in the real world and the gaps and tensions that emerge as people, companies, and regulators respond. His coverage has featured autonomous vehicles, EVs, robotics, brain-computer interfaces, and AI.Lloyd's reporting on the progress of Alphabet's Waymo and Tesla's autonomous ambitions was recognized by the San Francisco Press Club with a Bay Area Journalism Award.Before joining Business Insider, he was a local reporter for Almanac News and Palo Alto Weekly, covering housing issues, small businesses, and notable Silicon Valley characters.Lloyd is based in San Francisco.He can be reached via email lloydlee@bjinnox.com, or by phone at 646-768-1630, or Signal at lloyd.71.