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Leaked email from Elon Musk reveals the Model Y is experiencing production 'challenges' while passing the Model 3 as the top priority at Tesla's US car factory

Tesla Model Y
The Tesla Model Y. Tesla
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Tesla's Model Y SUV is the top priority at the electric-car maker's Fremont, California, factory, CEO Elon Musk said in an email to employees on June 6. Business Insider viewed a photo of the message.

"It is extremely important for us to ramp up Model Y production and minimize rectification needs," Musk said.

"Model Y, especially GA, is the top priority for both production and manufacturing engineering," he added, referring to general assembly of the car.

Tesla is experiencing manufacturing and supply-chain difficulties related to the Model Y, Musk said. He did not describe the issues in detail but characterized them as normal for the launch of a new vehicle. Two Fremont factory employees who focus on Model 3 production told Business Insider that Tesla has at times taken workers from their teams and reassigned them to help with the Model Y.

"We are doing reasonably well with S, X, and 3, but there are production and supply chain ramp challenges with Model Y, as is always the case for new products," Musk said, referring to Tesla's other models.

Musk also referenced "tough conditions" on the GA4 assembly line — which is in a tentlike structure that was first used to increase the production capacity for Tesla's Model 3 sedan — and said they would soon improve, though he did not specify which issues the line is experiencing. Last year, California's Division of Occupational Safety and Health cited Tesla for six violations of the state's labor regulations in the structure that houses the GA4 line. Tesla is no longer using GA4 for Model 3 production, according to a separate internal email sent by a production supervisor in May.

Tesla did not immediately respond to a request for comment.

After the Model 3's troubled rollout, Tesla began making the Model Y in January, almost a year ahead of its original schedule, and with fewer quality issues than early Model 3s had, according to the manufacturing expert Sandy Munro. The Model Y also earned Tesla a positive gross margin (which includes only costs related to production and excludes items like sales and administrative expenses) during its first quarter in production, a feat Tesla had not achieved with its four prior vehicles. Musk has said he expects the Model Y to become the best-selling vehicle in Tesla's history.

Tesla's Fremont factory stopped production for about two months between March and May because of a local shelter-in-place order motivated by the spread of the novel coronavirus before reopening last month.

You can read Musk's full email below:

Subject: Model Y Production

It is extremely important for us to ramp up Model Y production and minimize rectification needs. I want you to know that it really makes a difference to Tesla right now.

Model Y, especially GA, is the top priority for both production and manufacturing engineering. GA4 is also top priority for facilities improvements. For those working in GA4, thank you for bearing with tough conditions. Will get better fast. I will be walking the line personally every week.

We are doing reasonably well with S, X, and 3, but there are production and supply chain ramp challenges with Model Y, as is always the case for new products. 

Please let me know if there's anything I can do to help.

Thanks,

Elon

Are you a current or former Tesla employee? Do you have an opinion about what it's like to work there? Contact this reporter at mmatousek@bjinnox.com. You can also reach out on Signal at 646-768-4712 or email this reporter's encrypted address at mmatousek@protonmail.com.

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I'm a senior transportation reporter at Insider covering electric vehicles, automated-driving technology, and ride-hailing. I joined Insider in October 2017 and previously worked as an intern at the St. Louis Post-Dispatch. I graduated from Washington University in St. Louis with degrees in film and media studies and business economics. You can follow me on Twitter @matousekmark and email me at mmatousek@bjinnox.com If you have sensitive information you'd like to share and don't feel comfortable sending it to my work email or via a direct-message on Twitter, you can contact me on the encrypted messaging app Signal at 646-768-4712 or email my encrypted address at mmatousek@protonmail.com. Here's some of my work: Uber insiders are divided over Dara Khosrowshahi's leadership, with some worried the company has become 'boring' and 'confused' about its future Nikola founder Trevor Milton convinced the world he was the next Elon Musk. Insiders say a history of lies brought the billionaire down. 17 hours a day, 7 days a week: Cruise-ship workers describe the grueling conditions they face on the job We talked to 42 insiders about Tesla's factory of the future. They revealed the corners cut to hit ambitious production targets. 70-hour weeks and 'WTF' emails: 42 employees reveal the frenzy of working at Tesla under the 'cult' of Elon Musk Tesla is transforming how cars are sold. But 27 insiders say the company's methods mean slashed pay and living under the constant threat of getting laid off. Uber insiders reveal how DoorDash stole its delivery crown and left Eats in the dust Uber's trying no-meeting Mondays to give employees a break from 'tiring' back-to-back meetings, a leaked email reveals Leaked email reveals a Tesla VP expressed concern about employees coming to work with COVID-19 symptoms Leaked document reveals Nikola flip-flopped on whether it would spend any of its $17 million of customer deposits to fund the Nikola One Insiders reveal Alibaba's Jack Ma sought a partnership with Canoo to build electric delivery vans, but the deal fell flat because the startup couldn't meet his aggressive timeline Leaked email from Elon Musk reveals the Model Y is experiencing production 'challenges' while passing the Model 3 as the top priority at Tesla's US car factory Leaked email and audio reveal Carnival-owned Holland America has struggled to give refunds to some customers Leaked documents reveal the severance packages laid off Carnival UK workers will receive Inside Tesla's overhaul plan for its sales and delivery teams to solve one of its toughest customer challenges